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Material World
Process

Brine evaporation

Concentrating salt water in the sun until what is dissolved in it crystallises — the source of most of the world's lithium, bromine and iodine, and of solar salt.

Some elements were never in a rock. They are dissolved in seawater, in the brines trapped beneath salt flats, and in the water pumped out of oil wells, and the way to get them is to remove the water rather than to break open a mineral.

At its simplest this is a salt pan: seawater in a shallow pond, sun and wind, and salt left behind. At its most valuable it is a lithium operation in the Andes, where brine is pumped from beneath a salar into a sequence of ponds and spends a year or more evaporating from a few hundred parts per million of lithium to a few per cent.

Processing

The sequence is the same one that produced the evaporite rocks: salts crystallise in order of solubility, and each pond in a series is held at the concentration that drops out the salt you want to discard before moving the liquid on. A lithium operation spends most of its pond area precipitating sodium and potassium salts it does not want, and the lithium stays in solution to the end precisely because it is among the last things to come out.

What makes it economic is that the energy is free and the time is not. Evaporation rate is set by climate, which is why the industry is concentrated in a handful of high, dry, sunny places — the Atacama, the Argentine and Bolivian salars, the Qaidam basin — and why a lithium brine operation cannot simply be scaled up in response to price.

Bromine and iodine work differently at the end. Both are concentrated by the same evaporation and then displaced from solution chemically — bromine with chlorine, iodine from the caliche brines of northern Chile and from Japanese gas-field water — because both are wanted as elements rather than as salts.

Economic significance

Brine supplies the majority of the world's lithium and effectively all of its bromine and iodine, and it does so at a fraction of the energy cost of the hard-rock route. Spodumene mining answers price faster; brine is cheaper and slower.

The water is the argument. A salar brine is not fresh water and pumping it does not directly take drinking water, but salars sit in the driest places on Earth and the hydrology connecting brine to the freshwater aquifers around it is poorly understood and contested. The communities living on them have not generally been persuaded by that uncertainty, and lithium's environmental story is as much about hydrogeology as about carbon.

Medium confidence Weak evidence

How we know: checked recently · only one source, so there is nothing to cross-check it against · stated directly by the source.

How this connects

Where a connection has been confirmed by an outside reference, that reference is named beside it.

produces

  • Lithium element · the majority of world supply, concentrated over a year or more in ponds on the Andean salars from a few hundred parts per million to a few per cent
  • Bromine element · concentrated by evaporation and then displaced from solution with chlorine, because bromine is wanted as the element
  • Iodine element · from the caliche brines of northern Chile and from Japanese gas-field water, which between them supply nearly all of it
  • Magnesium element · from seawater and from salt-lake brine, precipitated as the hydroxide before reduction — the ocean is an effectively unlimited magnesium resource
  • Potassium element · from potash brines, where the potassium salts are among the last to crystallise and so the last ponds in a series
  • Salt compound · in the solar route — the same process, read from the other end

was succeeded by

  • Molten salt electrolysis process · the concentrated salt still has to be reduced; evaporation delivers a compound, and electrolysis delivers the metal

takes as input

  • Seawater material · the feedstock for solar salt and, in the salars, for the far stronger brines that lithium comes from
  • Salt compound · and the pond sequence is run so that the less soluble salts crystallise out first, leaving the sodium chloride to be harvested on its own

Sources

  • Material World
    Our own writing

Questions this page answers

Where it comes from, and what it becomes

Follow Brine evaporation back to what it starts as, and forward into what it becomes. Each step is a documented one — a real route material takes, not a chain of inference.

Upstream — what it comes from

  • Brine evaporation → takes as input (and the pond sequence is run so that the less soluble salts crystallise out first, leaving the sodium chloride to be harvested on its own) → Salt → is sourced from (mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway) → Evaporite → is sourced from (what is left when a body of seawater evaporates faster than it is replenished — the salts come out in order of solubility, which is why the sequence is readable) → Seawater → is composed of (about 96.5 per cent by mass — seawater is 3.5 per cent dissolved solids and the rest of it is this) → Water
  • Brine evaporation → takes as input (the feedstock for solar salt and, in the salars, for the far stronger brines that lithium comes from) → Seawater → is composed of (about 96.5 per cent by mass — seawater is 3.5 per cent dissolved solids and the rest of it is this) → Water
  • Brine evaporation → takes as input (and the pond sequence is run so that the less soluble salts crystallise out first, leaving the sodium chloride to be harvested on its own) → Salt → is sourced from (by solar evaporation, which needs a dry sunny coast and is the cheapest route there is) → Seawater → is composed of (about 96.5 per cent by mass — seawater is 3.5 per cent dissolved solids and the rest of it is this) → Water
  • Brine evaporation → takes as input (and the pond sequence is run so that the less soluble salts crystallise out first, leaving the sodium chloride to be harvested on its own) → Salt → is sourced from (mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway) → Evaporite → is composed of (precipitated early, when the water has reduced to roughly a fifth of its volume) → Gypsum
  • Brine evaporation → takes as input (and the pond sequence is run so that the less soluble salts crystallise out first, leaving the sodium chloride to be harvested on its own) → Salt → is sourced from (mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway) → Evaporite → is composed of (the bulk of most evaporite sequences, and the reason the rock is called salt) → Halite
  • Brine evaporation → takes as input (and the pond sequence is run so that the less soluble salts crystallise out first, leaving the sodium chloride to be harvested on its own) → Salt → is sourced from (mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway) → Evaporite → is composed of (one of the last salts to precipitate, needing near-total desiccation — which is why potash deposits are far rarer than salt ones) → Sylvite

These are the most distinct paths back. Brine evaporation can be traced through others besides.

Downstream — what it becomes

  • Brine evaporation → produces (the majority of world supply, concentrated over a year or more in ponds on the Andean salars from a few hundred parts per million to a few per cent) → Lithium → is a source for (as lithium carbonate, which is the traded chemical rather than the metal — from Atacama brine or from Australian spodumene) → Lithium iron phosphate → is used in (in more than half of world cell production, and in almost all stationary storage — the cathode chosen where mass does not bind and price and fire risk do) → Lithium-ion cell → is used in (and portable computing came first by two decades) → Electronics manufacture → is associated with (and the supply chain it produced is the deepest and most concentrated in the world economy) → The semiconductor era complete chain
  • Brine evaporation → produces (from seawater and from salt-lake brine, precipitated as the hydroxide before reduction — the ocean is an effectively unlimited magnesium resource) → Magnesium → is an input to (the reducing agent, recovered afterwards by electrolysing the magnesium chloride by-product) → Kroll process → produces (as sponge, which must then be crushed, melted and cast before it is usable metal) → Titanium → is a component of (the other half of the strengthening phase) → Nickel superalloy → is associated with (the jet engine created the industry, because no existing material survived the turbine inlet) → The wartime materials programmes complete chain
  • Brine evaporation → produces (in the solar route — the same process, read from the other end) → Salt → is an input to (the largest single use of salt, and the process the whole chlorine and caustic soda industry rests on) → Chlor-alkali electrolysis → produces (at the cathode, in fixed proportion to the chlorine whether demand agrees or not) → Sodium hydroxide → is an input to (hot concentrated caustic soda dissolves the aluminium hydroxides) → Bayer process → produces (crystallised from the liquor and calcined, ready for the smelter) → Aluminium oxide
  • Brine evaporation → produces (concentrated by evaporation and then displaced from solution with chlorine, because bromine is wanted as the element) → Bromine → is used as (brominated flame retardants became the dominant use, and several have since been restricted) → Flame retardancy
  • Brine evaporation → produces (from the caliche brines of northern Chile and from Japanese gas-field water, which between them supply nearly all of it) → Iodine → is used as (iodinated compounds for angiography and CT) → Medical imaging
  • Brine evaporation → produces (from potash brines, where the potassium salts are among the last to crystallise and so the last ponds in a series) → Potassium → is used as (the K in N-P-K, mined as potash) → Fertiliser

These are the most distinct paths onward. Brine evaporation ends up in others besides.