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Material World
Compound · NaCl

Salt

The only rock people eat, the one mineral a human body cannot do without, and the feedstock of an industry that mostly wants the chlorine.

Salt is sodium chloride, and it occupies a position no other compound does: it is a rock, a food, and a bulk industrial chemical, and the three trades barely overlap.

About six per cent of world production is eaten. The rest is de-icing roads, softening water, and — the largest share — feeding the chlor-alkali industry, which dissolves it in water and electrolyses it to get chlorine and sodium hydroxide. The salt in that process is mostly a way of buying chlorine, and the sodium comes along.

Biologically it is not optional. Sodium carries the electrical gradient every nerve impulse and every muscle contraction runs on, the body cannot make it, and it is lost continuously in sweat and urine. That is the whole explanation for salt's extraordinary historical value: a substance nobody can go without, distributed very unevenly, and easy to tax.

Extraction

Three routes, producing three grades, and which one a region uses is a question of geology and climate rather than preference.

Solar evaporation runs seawater or a salt lake brine through a sequence of ponds and lets the sun do the work. Cheapest, needs a dry sunny coast, and gives the sea salt trade its cachet — though the chemistry is the same and the difference is trace impurities and crystal size.

Rock salt mining works bedded evaporite deposits by room-and-pillar, hundreds of metres down and in the driest working conditions in mining. This is where road salt comes from, unpurified because nobody minds.

Solution mining drills into a bed, pumps water down, and brings saturated brine back up. It is the route that feeds the chemical industry, because brine is what the electrolysis cell wants anyway and purifying a liquid is easier than purifying a solid. Vacuum evaporation of that brine gives the fine, pure salt sold as table salt.

History

Salt was strategically important for as long as food preservation depended on it, which is until refrigeration — so, essentially, until the twentieth century. Salting is one of very few ways to keep meat and fish through a winter, and a settlement without access to salt could not store a surplus.

That made it taxable in a way few things are. The French gabelle was among the most hated taxes in Europe and survived to the Revolution; the Chinese salt monopoly dates to the seventh century BC and ran, on and off, for two and a half thousand years; the British salt tax in India was answered by Gandhi walking to the sea at Dandi in 1930 to make salt from it, which is one of the most effective pieces of political theatre ever staged and turned on the fact that everybody understood what salt was.

The folk etymologies are worth being careful with. 'Salary' does derive from Latin salarium and the connection to salt is real, though the claim that Roman soldiers were paid in salt is not well supported. 'Worth his salt' and 'salad' — salted greens — are straightforward.

Environmental impact

Road salt is the environmental issue, and it is a much larger one than its reputation suggests.

Chloride does not degrade, is not removed by any wastewater treatment in ordinary use, and accumulates. Freshwater streams and lakes across the northern United States, Canada and northern Europe have risen in chloride concentration over decades of winter application, some to levels toxic to freshwater life, and the salt that reaches groundwater stays there. It also corrodes vehicles, reinforcing bar and bridge decks, and the infrastructure cost is substantial and rarely charged to the salting budget.

Alternatives exist and each has its own problem. Calcium and magnesium chloride work colder and are still chlorides. Beet juice and other organic brines cut the salt needed but add oxygen demand to the water they reach. Sand adds grit and no melting. The genuinely effective measure is using less — pre-wetting, brine rather than crystal, and better spreading control — rather than substituting.

Solar salt ponds, meanwhile, are among the more benign extractive operations there are, and several are managed as bird habitat.

Medium confidence Weak evidence

How we know: checked recently · only one source, so there is nothing to cross-check it against · stated directly by the source.

How this connects

Where a connection has been confirmed by an outside reference, that reference is named beside it.

has the same composition as

  • Halite mineral · the same substance in two trades: halite is a cubic mineral with a cleavage and a type locality, and salt is a food, a de-icer and the feedstock of the chlorine industry

contains

  • Sodium element · forty per cent by mass, and the part the body needs
  • Chlorine element · sixty per cent by mass, and the part the chemical industry is buying

is sourced from

  • Seawater material · by solar evaporation, which needs a dry sunny coast and is the cheapest route there is
  • Evaporite rock · mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway

is an input to

  • Chlor-alkali electrolysis process · the largest single use of salt, and the process the whole chlorine and caustic soda industry rests on
  • Brine evaporation process · and the pond sequence is run so that the less soluble salts crystallise out first, leaving the sodium chloride to be harvested on its own

is produced by

  • Brine evaporation process · in the solar route — the same process, read from the other end

is used in

  • Chemical manufacture industry · which takes far more of it than food does: roughly six per cent of world production is eaten and most of the rest is a way of buying chlorine

is used to make

  • Lithium-ion cell object · not directly — but the chlor-alkali chlorine goes into the solvents and the caustic soda into the cathode precursor, which is the kind of dependency a supply chain only notices when it breaks

Sources

  • Material World
    Our own writing
  • Wikimedia Foundation · Creative Commons CC0 1.0 Universal (public domain dedication)

Questions this page answers

Where it comes from, and what it becomes

Follow Salt back to what it starts as, and forward into what it becomes. Each step is a documented one — a real route material takes, not a chain of inference.

Upstream — what it comes from

  • Salt → is produced by (in the solar route — the same process, read from the other end) → Brine evaporation → takes as input (the feedstock for solar salt and, in the salars, for the far stronger brines that lithium comes from) → Seawater → is composed of (about 96.5 per cent by mass — seawater is 3.5 per cent dissolved solids and the rest of it is this) → Water
  • Salt → is sourced from (mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway) → Evaporite → is sourced from (what is left when a body of seawater evaporates faster than it is replenished — the salts come out in order of solubility, which is why the sequence is readable) → Seawater → is composed of (about 96.5 per cent by mass — seawater is 3.5 per cent dissolved solids and the rest of it is this) → Water
  • Salt → is sourced from (by solar evaporation, which needs a dry sunny coast and is the cheapest route there is) → Seawater → is composed of (about 96.5 per cent by mass — seawater is 3.5 per cent dissolved solids and the rest of it is this) → Water
  • Salt → is sourced from (mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway) → Evaporite → is composed of (precipitated early, when the water has reduced to roughly a fifth of its volume) → Gypsum
  • Salt → is sourced from (mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway) → Evaporite → is composed of (the bulk of most evaporite sequences, and the reason the rock is called salt) → Halite
  • Salt → is sourced from (mined as rock salt from bedded deposits, or dissolved in place and pumped up as brine — which is what the chemical industry wants anyway) → Evaporite → is composed of (one of the last salts to precipitate, needing near-total desiccation — which is why potash deposits are far rarer than salt ones) → Sylvite

These are the most distinct paths back. Salt can be traced through others besides.

Downstream — what it becomes

  • Salt → is an input to (and the pond sequence is run so that the less soluble salts crystallise out first, leaving the sodium chloride to be harvested on its own) → Brine evaporation → produces (the majority of world supply, concentrated over a year or more in ponds on the Andean salars from a few hundred parts per million to a few per cent) → Lithium → is used in (the ion that shuttles, and the only part of the cell the name mentions) → Lithium-ion cell → is used in (and portable computing came first by two decades) → Electronics manufacture → is associated with (and the supply chain it produced is the deepest and most concentrated in the world economy) → The semiconductor era complete chain
  • Salt → is used to make (not directly — but the chlor-alkali chlorine goes into the solvents and the caustic soda into the cathode precursor, which is the kind of dependency a supply chain only notices when it breaks) → Lithium-ion cell → is used in (and portable computing came first by two decades) → Electronics manufacture → is associated with (and the supply chain it produced is the deepest and most concentrated in the world economy) → The semiconductor era complete chain
  • Salt → is an input to (the largest single use of salt, and the process the whole chlorine and caustic soda industry rests on) → Chlor-alkali electrolysis → produces (at the cathode, in fixed proportion to the chlorine whether demand agrees or not) → Sodium hydroxide → is an input to (hot concentrated caustic soda dissolves the aluminium hydroxides) → Bayer process → produces (crystallised from the liquor and calcined, ready for the smelter) → Aluminium oxide → is an input to (dissolved in molten cryolite and electrolysed) → Hall–Héroult process
  • Salt → is used in (which takes far more of it than food does: roughly six per cent of world production is eaten and most of the rest is a way of buying chlorine) → Chemical manufacture
  • Salt → is used to make (not directly — but the chlor-alkali chlorine goes into the solvents and the caustic soda into the cathode precursor, which is the kind of dependency a supply chain only notices when it breaks) → Lithium-ion cell → is used in (grid storage and electric vehicles, which is what turned a list of obscure elements into a geopolitical argument) → Energy generation
  • Salt → is used to make (not directly — but the chlor-alkali chlorine goes into the solvents and the caustic soda into the cathode precursor, which is the kind of dependency a supply chain only notices when it breaks) → Lithium-ion cell → is used as (the object the application exists for) → Battery electrodes

These are the most distinct paths onward. Salt ends up in others besides.