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Material World
Alloy

Invar

An alloy that barely changes size with temperature — a coincidence of magnetism that turned out to be worth a Nobel Prize.

Invar is iron with about 36 per cent nickel, and it expands roughly a tenth as much as ordinary steel when heated. Over a useful range around room temperature its thermal expansion is close to zero.

The cause is genuinely strange and is why the discovery mattered as physics as much as engineering. The alloy is ferromagnetic, and its magnetic ordering produces a volume expansion that happens to fall as temperature rises at almost exactly the rate the ordinary thermal expansion rises. The two cancel. Above the Curie temperature the magnetic contribution disappears and Invar expands like any other alloy — the property is not a property of the material so much as an accidental balance between two effects, and it holds only where the balance does.

Charles Édouard Guillaume received the 1920 Nobel Prize in Physics for the discovery, which is unusual for what is essentially a metallurgical observation, and reflects how important precise measurement was to the physics of the period.

Processing

Melted, rolled and machined conventionally, and it is soft and gummy to cut. Its dimensional stability depends on careful heat treatment and stress relief: residual stress from machining relaxes over time and moves the part, which defeats the entire purpose, so precision Invar components are stabilised by thermal cycling and left to age before final machining.

Uses

Precision instruments, surveying tape and the pendulum rods and balance wheels of accurate clocks, which is what it was invented for. Length standards. The shadow masks of colour cathode ray televisions, historically an enormous use that vanished entirely with the technology.

Membrane tanks in LNG carriers, where a structure holds liquid at −162 °C and must not contract away from its supports. Composite mould tooling, where the tool must not change size relative to the carbon fibre part curing on it. Optical and satellite structures, and the seals between metal and glass in scientific instruments.

History

Discovered by Guillaume in 1896 at the International Bureau of Weights and Measures, while looking for a cheaper substitute for the platinum-iridium of the metre standards. He found something better than a substitute.

Its effect on timekeeping was immediate. A pendulum clock's rate depends on the pendulum's length, and temperature compensation had previously required ingenious mechanical arrangements of two metals; an Invar rod made the problem disappear.

Medium confidence Weak evidence

How we know: checked recently · only one source, so there is nothing to cross-check it against · stated directly by the source.

How this connects

Where a connection has been confirmed by an outside reference, that reference is named beside it.

contains

  • Iron element · 63–65% · the balance
  • Nickel element · 35–37% · 36 per cent, and the figure is exact rather than approximate — the near-zero expansion exists only at that composition, and a per cent either way loses most of it

is an input to

  • Heat treatment process · stress relieved and thermally cycled, because residual machining stress relaxes over time and moves the part, which defeats the entire purpose

is an alternative to

  • Carbon fibre material · as mould tooling that must not change size relative to the composite curing on it — Invar is heavy and predictable, carbon tooling is light and matches the part exactly

is produced by

  • Alloying and melting process · thirty-six per cent nickel into iron, at a composition where thermal expansion very nearly cancels

Sources

  • Material World
    Our own writing
  • Wikimedia Foundation · Creative Commons CC0 1.0 Universal (public domain dedication)

Questions this page answers

Where it comes from, and what it becomes

Follow Invar back to what it starts as, and forward into what it becomes. Each step is a documented one — a real route material takes, not a chain of inference.

Upstream — what it comes from

  • Invar → is produced by (thirty-six per cent nickel into iron, at a composition where thermal expansion very nearly cancels) → Alloying and melting → takes as input (the base metal of both brass and bronze) → Copper → is produced by (as blister copper, refined electrolytically afterwards) → Smelting → takes as input (as the element removed, not added) → Oxygen → is produced by (the largest output by tonnage, and the reason air separation units sit beside steelworks) → Air separation
  • Invar → is produced by (thirty-six per cent nickel into iron, at a composition where thermal expansion very nearly cancels) → Alloying and melting → takes as input (the base metal of both brass and bronze) → Copper → is extracted from (the principal copper ore worldwide) → Chalcopyrite
  • Invar → is produced by (thirty-six per cent nickel into iron, at a composition where thermal expansion very nearly cancels) → Alloying and melting → takes as input (the base metal of both brass and bronze) → Copper → is produced by (as blister copper, refined electrolytically afterwards) → Smelting → takes as input (roasted to drive off sulfur, then reduced to copper) → Chalcopyrite
  • Invar → is produced by (thirty-six per cent nickel into iron, at a composition where thermal expansion very nearly cancels) → Alloying and melting → takes as input (the base metal of both brass and bronze) → Copper → is produced by (as blister copper, refined electrolytically afterwards) → Smelting → takes as input (reduced with carbon to metallic tin) → Cassiterite
  • Invar → is produced by (thirty-six per cent nickel into iron, at a composition where thermal expansion very nearly cancels) → Alloying and melting → takes as input (the base metal of both brass and bronze) → Copper → is produced by (as blister copper, refined electrolytically afterwards) → Smelting → takes as input (reduced with coke in a blast furnace) → Hematite
  • Invar → is produced by (thirty-six per cent nickel into iron, at a composition where thermal expansion very nearly cancels) → Alloying and melting → takes as input (the base metal of both brass and bronze) → Copper → is produced by (as blister copper, refined electrolytically afterwards) → Smelting → takes as input (the phosphate rock charged to the electric furnace, with coke to reduce it and silica to take up the calcium) → Apatite

These are the most distinct paths back. Invar can be traced through others besides.

Downstream — what it becomes

  • Invar → is an input to (stress relieved and thermally cycled, because residual machining stress relaxes over time and moves the part, which defeats the entire purpose) → Heat treatment → produces (the same, and mostly without the autoclave, which is why it costs a fraction as much) → Glass fibre composite → is used in (the FR-4 laminate itself: woven glass cloth in flame-retardant epoxy, stiff, dimensionally stable when heated, and self-extinguishing) → Printed circuit board → is used in (and it is the change that made electronics manufacturable: assembly stopped being a wiring job and became a printing one) → Electronics manufacture → is associated with (and the supply chain it produced is the deepest and most concentrated in the world economy) → The semiconductor era complete chain
  • Invar → is an input to (stress relieved and thermally cycled, because residual machining stress relaxes over time and moves the part, which defeats the entire purpose) → Heat treatment → produces (laid up as fibre and resin and cured under heat and pressure, usually in an autoclave — and the cure schedule is as much of the specification as the fibre is) → Carbon fibre composite → is used as (aircraft primary structure since the 1990s, where stiffness per unit mass is what is being bought) → Structural engineering
  • Invar → is an input to (stress relieved and thermally cycled, because residual machining stress relaxes over time and moves the part, which defeats the entire purpose) → Heat treatment → is used in (gears, shafts and springs, and case hardening to give a gear a hard face and a tough core) → Automotive manufacture
  • Invar → is an input to (stress relieved and thermally cycled, because residual machining stress relaxes over time and moves the part, which defeats the entire purpose) → Heat treatment → produces (laid up as fibre and resin and cured under heat and pressure, usually in an autoclave — and the cure schedule is as much of the specification as the fibre is) → Carbon fibre composite → is used in (primary structure — a modern wide-body wing and fuselage are more composite than metal) → Aerospace manufacture
  • Invar → is an input to (stress relieved and thermally cycled, because residual machining stress relaxes over time and moves the part, which defeats the entire purpose) → Heat treatment → produces (the same, and mostly without the autoclave, which is why it costs a fraction as much) → Glass fibre composite → is used as (hulls, tanks and blades — the cheap composite that everything else is compared against) → Structural engineering
  • Invar → is an input to (stress relieved and thermally cycled, because residual machining stress relaxes over time and moves the part, which defeats the entire purpose) → Heat treatment → produces (the same, and mostly without the autoclave, which is why it costs a fraction as much) → Glass fibre composite → is used in (wind turbine blades, the largest composite structures made and the ones now retiring without a route) → Energy generation

These are the most distinct paths onward. Invar ends up in others besides.