Copper
A soft, ductile metal with exceptional electrical conductivity, and one of the first metals humans worked.
Copper is a reddish metal, atomic number 29, notable for being one of the very few metals that occurs in nature in a directly usable metallic form. That accident of chemistry is why it was worked long before smelting was understood: native copper could be hammered into shape by people with no metallurgy at all.
Its modern importance rests on a different property. Copper conducts electricity better than any metal except silver, and unlike silver it is abundant enough to wire a planet. Roughly two-thirds of copper production goes into electrical applications.
Why it behaves as it does
Copper conducts electricity well because of the electron it holds most loosely. A copper atom has a single electron outside a filled inner shell, and in the solid those electrons are not attached to particular atoms at all — they occupy states shared across the whole lattice and drift freely when a voltage is applied.
A metal conducts badly when something scatters those moving electrons: impurities, lattice defects, or the vibration of the atoms themselves. Copper is a soft, regular, close-packed lattice of a single element, which gives them comparatively little to collide with. That is also why conductivity falls as copper is warmed, and why alloying it — with zinc to make brass, or with nickel — reduces conductivity sharply while making the metal stronger. Silver is marginally better for the same reasons and costs a great deal more.
Extraction
Most copper is now produced from sulfide ores, chiefly chalcopyrite, at grades well below one percent copper by mass. The ore is crushed, concentrated by froth flotation, then smelted and electrolytically refined to the 99.99% purity that electrical use demands.
The low grades are worth noting: a modern copper mine moves an enormous quantity of rock for each tonne of metal, which is why copper's environmental and energy footprint is dominated by extraction rather than by refining or fabrication.
History
Copper artefacts predate deliberate smelting by millennia. The decisive change came when it was found that adding tin produced bronze — harder, easier to cast, and capable of holding an edge. That discovery defines an archaeological age.
Name origin
From Latin cuprum, itself a contraction of aes Cyprium, 'metal of Cyprus', after the island that supplied much of the Roman world's copper.
Uses
Electrical conduction dominates: copper carries the current in building wiring, motor windings, transformers and the grid itself, because only silver conducts better and silver is not affordable by the tonne. Electrification of transport and generation raises copper demand faster than almost any other metal.
Its other uses follow from corrosion resistance and workability — plumbing tube, roofing and cladding that weathers to a green patina, and heat exchangers. Alloyed, it becomes brass and bronze. Copper surfaces are also genuinely antimicrobial, which has revived interest in copper touch surfaces in hospitals.
How we know: checked recently · only one source, so there is nothing to cross-check it against · stated directly by the source.
How this connects
Where a connection has been confirmed by an outside reference, that reference is named beside it.
is found in
- Chalcopyrite — mineral Wikidata
- 7000 series aluminium alloy — alloy · 0–2.6% · in the aerospace grades, adding strength and costing corrosion resistance — which is why the sheet is clad in pure aluminium
- Weathering steel — alloy · 0.25–0.55% · the principal patina-forming addition
- Sterling silver — alloy · 7.5% · 7.5 per cent, and it is what hardens the metal and what makes it tarnish
- Zinc die-casting alloy — alloy · 0–3.3% · a fraction of a per cent, raising strength and hardness
- Babbitt metal — alloy · 2–8% · forms hard needles that keep the antimony crystals from segregating during casting
- Azurite — mineral Wikidata
- Malachite — mineral Wikidata
is a component of
- Bronze — alloy · 78–95%
- Brass — alloy · the majority component
- Solder — alloy · 0–1% · under a per cent, to slow the rate at which the joint dissolves the copper it is sitting on
- Duralumin — alloy · 3–5% · the element that does the age hardening, and the one that ruins the corrosion resistance
- Cupronickel — alloy · 60–95% · the majority in every common grade — 90/10 for tubing, 75/25 for coinage
- Pewter — alloy · 0–3% · a small addition alongside the antimony, and one the guilds specified
is extracted from
- Chalcopyrite — mineral · the principal copper ore worldwide Wikidata
- Malachite — mineral · a secondary ore, formed where a copper deposit has weathered Wikidata
- Azurite — mineral · a minor secondary ore, almost always worked alongside malachite Wikidata
is produced by
- Smelting — process · as blister copper, refined electrolytically afterwards
- Solvent extraction and electrowinning — process · roughly a fifth of world production, plated straight from solution at cathode purity without ever being melted
is used as
- Electrical conduction — application
- Alloying — application · the base metal of both bronze and brass
- Telecommunications — application · the telegraph, the telephone pair and the coaxial run, and still the last few hundred metres into most buildings
is an alternative to
- Aluminium — element · as an electrical conductor, where mass matters more than volume
- Silver — element · better conductor, roughly two orders of magnitude more expensive
- Polyvinyl chloride — material · in plumbing: PVC displaced copper for drainage and much of supply on cost and on not corroding, at the price of a lower temperature limit and a material nobody wants to burn
- Optical fibre — material · in communications, and the substitution is essentially complete over distance: fibre carries more information further with less loss, and copper survives where the cost of digging it out exceeds the benefit
is a source for
- Cobalt — element · much of world supply arrives as a by-product of copper mining rather than from cobalt-first operations
- Tellurium — element · recovered from copper refining anode slimes
- Silver — element · from the anode slimes of copper electrorefining, the same stream the platinum group and the tellurium come out of
- Gold — element · a significant share of world gold arrives this way, recovered from copper anode slimes at no mining cost of its own
- Selenium — element · from copper anode slimes, alongside the tellurium it accompanies and closely resembles
- Arsenic — element · recovered from the flue gases of copper and lead smelting, where it is a contaminant to be captured rather than a product to be sought
is an input to
- Electrorefining — process · as impure smelted anodes, around 99% copper, which is not pure enough for wire
- Alloying and melting — process · the base metal of both brass and bronze
is used in
- Electronics manufacture — industry · interconnect and every circuit board track
- Energy generation — industry · generation, transmission and distribution — and a grid built on wind and solar needs substantially more of it per unit delivered
- Smartphone — object · every interconnect on the chip and every track on the board
- Solar panel — object · the tabbing ribbon between cells and the cabling out of the junction box
- Printed circuit board — object · the foil bonded to the laminate and etched down to the tracks, and the plating through every hole that joins one layer to another
is associated with
- Copper Age — event · worked before it was useful — ornament and status first, and the furnace skills that bronze then needed
Sources
- Material WorldOur own writing
- Wikimedia Foundation · Creative Commons CC0 1.0 Universal (public domain dedication)
- US National Library of Medicine · Mixed — aggregated third-party content, rights retained by depositors
- CRC Press / Taylor & Francis · Commercially published reference work, all rights reserved