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Material World
Alloy

Amalgam

An alloy of mercury with another metal, liquid or pasty when fresh — how gold was extracted for two thousand years, and what most fillings were made of.

Medicinal

Mercury dissolves other metals at room temperature. That single fact — unremarkable in a furnace, extraordinary in a bowl — is the basis of amalgam, and it made mercury one of the most consequential elements in industrial history.

An amalgam is soft or liquid when made and hardens as intermetallic compounds crystallise out of it. Dental amalgam exploits that directly: a powder of silver, tin and copper is mixed with mercury, packed into a cavity as a paste, and sets hard within the hour.

Processing

Gold amalgamation is the older use and by far the larger one. Crushed ore is contacted with mercury, which takes up the gold and leaves the rock; the amalgam is then heated until the mercury boils off and the gold remains. In a properly equipped plant the vapour is condensed and reused.

In artisanal mining it is not. The amalgam is burned in the open, often over a cooking fire, and the mercury goes into the air and then into the water and the fish. Artisanal gold mining is now the largest single source of mercury emissions in the world, ahead of coal.

The Spanish colonial silver industry ran on the same chemistry at enormous scale. The patio process amalgamated silver ore in open courtyards, and the mercury for it came from a single mine at Almadén — which is why control of a mercury deposit in Spain determined the output of silver mines in Peru and Mexico.

Economic significance

Dental amalgam's retreat has been gradual and is not really about the patients. The evidence that a set filling harms the person carrying it has not materialised; the Minamata Convention's case is about the mercury's whole life — mined, handled by dental staff, and released at cremation.

What replaces it is composite resin, which is more expensive, more technique-sensitive, and does not last as long in a large posterior cavity. That trade-off is why amalgam persists in exactly the places least able to absorb the cost of the alternative.

Medium confidence Weak evidence

How we know: checked recently · only one source, so there is nothing to cross-check it against · stated directly by the source.

How this connects

Where a connection has been confirmed by an outside reference, that reference is named beside it.

is composed of

  • Mercury element · 40–55% · the defining constituent — an amalgam is by definition mercury with something dissolved in it
  • Silver element · 20–35% · the main component of the dental powder, and what makes the set filling strong
  • Tin element · 8–15% · in the dental alloy, controlling how fast the mixture sets
  • Gold element · in the amalgamation process rather than in a made alloy — the gold is what is being recovered, and the mercury is driven off afterwards

is produced by

  • Alloying and melting process · the one alloy made without heat: mercury dissolves the other metal at room temperature, which is exactly why it was used in fillings and exactly why it stopped being

Sources

  • Wikimedia Foundation · Creative Commons CC0 1.0 Universal (public domain dedication)
  • Material World
    Our own writing

Questions this page answers

Where it comes from, and what it becomes

Follow Amalgam back to what it starts as, and forward into what it becomes. Each step is a documented one — a real route material takes, not a chain of inference.

Upstream — what it comes from

  • Amalgam → is composed of (in the dental alloy, controlling how fast the mixture sets) → Tin → is produced by (reduced from cassiterite at relatively low temperature) → Smelting → takes as input (as the element removed, not added) → Oxygen → is produced by (the largest output by tonnage, and the reason air separation units sit beside steelworks) → Air separation → takes as input (the feedstock, and an unusual one in being free, unlimited and available anywhere — the cost is entirely the energy to liquefy it) → Air
  • Amalgam → is composed of (the main component of the dental powder, and what makes the set filling strong) → Silver → is sourced from (from the anode slimes of copper electrorefining, the same stream the platinum group and the tellurium come out of) → Copper → is produced by (as blister copper, refined electrolytically afterwards) → Smelting → takes as input (as the element removed, not added) → Oxygen → is produced by (the largest output by tonnage, and the reason air separation units sit beside steelworks) → Air separation
  • Amalgam → is composed of (in the amalgamation process rather than in a made alloy — the gold is what is being recovered, and the mercury is driven off afterwards) → Gold → is sourced from (a significant share of world gold arrives this way, recovered from copper anode slimes at no mining cost of its own) → Copper → is produced by (as blister copper, refined electrolytically afterwards) → Smelting → takes as input (as the element removed, not added) → Oxygen → is produced by (the largest output by tonnage, and the reason air separation units sit beside steelworks) → Air separation
  • Amalgam → is produced by (the one alloy made without heat: mercury dissolves the other metal at room temperature, which is exactly why it was used in fillings and exactly why it stopped being) → Alloying and melting → takes as input (the base metal of both brass and bronze) → Copper → is produced by (as blister copper, refined electrolytically afterwards) → Smelting → takes as input (as the element removed, not added) → Oxygen → is produced by (the largest output by tonnage, and the reason air separation units sit beside steelworks) → Air separation
  • Amalgam → is composed of (the defining constituent — an amalgam is by definition mercury with something dissolved in it) → Mercury → is produced by (roasting cinnabar drives the mercury off as a vapour, which is condensed — one of the few metals won directly by heating its ore in air) → Roasting → takes as input (a copper sulfide; roasting drives off the sulfur that would otherwise prevent reduction) → Chalcopyrite
  • Amalgam → is composed of (in the dental alloy, controlling how fast the mixture sets) → Tin → is extracted from (the only tin ore of economic importance) → Cassiterite

These are the most distinct paths back. Amalgam can be traced through others besides.