Stoneware
Clay fired until it stops being porous — the difference between a plant pot and a mug, and it is a temperature rather than a recipe.
Stoneware is clay fired hot enough — roughly 1200 to 1300 °C — that part of the body melts and fills the spaces between the remaining particles. The word for that is vitrification, and it is the single distinction that separates stoneware from earthenware.
The consequence is that stoneware holds water without a glaze. It absorbs perhaps one per cent of its weight against earthenware's ten or more, so it does not seep, does not harbour bacteria in the body, and survives freezing without the absorbed water splitting it. A glaze on stoneware is decoration and a glaze on earthenware is the waterproofing.
It is also much stronger, and it is the reason the everyday tableware of most of the world is stoneware or porcelain rather than the earthenware that preceded them.
Processing
Thrown, jiggered, slip-cast or pressed, dried, and fired once or twice. The clay has to be one that survives the temperature: an earthenware clay put in a stoneware firing slumps and bloats.
Salt glazing, which is the traditional finish, is a genuinely unusual process — common salt thrown into the kiln at peak temperature vaporises, reacts with the silica in the clay surface and forms a glassy skin in place. Its characteristic orange-peel texture is the reaction happening unevenly.
Uses
Tableware, cookware and ovenware. Drainage and sewer pipe, historically in enormous quantity, where vitrification and chemical resistance both matter. Chemical and food-industry vessels. Studio pottery, where it is the standard body.
And the storage jars, bottles and tankards of the early modern period, which is what most surviving pre-industrial stoneware is.
History
Made in China from the Shang dynasty, and in Europe from the Rhineland in the medieval period — the German salt-glazed stoneware of Siegburg and Cologne was traded across the continent and is what the English word 'stone jug' refers to.
England reached it late, and John Dwight's Fulham patent of 1672 is the usual marker. The Staffordshire industry that followed is where Wedgwood and the modern ceramic industry come from.
Environmental impact
Fired ceramics cannot be unfired, so a broken piece has no route back to the material it was. It is crushed as aggregate or landfilled, and it is inert in both.
The impact is the firing, which is a high-temperature process held for hours and is the great majority of a ceramic's energy cost. Against that, a stoneware vessel that lasts decades is doing better than most of the alternatives it would displace.
How we know: checked recently · only one source, so there is nothing to cross-check it against · stated directly by the source.
How this connects
Where a connection has been confirmed by an outside reference, that reference is named beside it.
is sourced from
- Clay — material · a clay that survives 1200 °C and above, which an earthenware clay does not
is an input to
- Firing — process · to 1200–1300 °C, which is the vitrification that separates it from earthenware — and it is a temperature rather than a recipe
is used as
- Tableware and vessels — application · the standard body for tableware that has to hold liquid without a glaze doing the work
is an alternative to
- Earthenware — material · vitrified against porous, and it is a firing temperature rather than a different clay recipe
- Porcelain — material · both vitrified; porcelain is whiter, translucent and fired higher, and stoneware is tougher and more forgiving to make
is commonly confused with
- Earthenware — material · the distinction is vitrification and it is invisible until the piece is chipped — a porous body shows a matt, absorbent edge and a vitrified one does not
succeeded
- Earthenware — material · wherever kilns could reach vitrification, because a body that holds water without a glaze is a better vessel
is produced by
- Firing — process · to 1,200 °C or so, hot enough to vitrify the body so it holds water without a glaze
Sources
- Wikimedia Foundation · Creative Commons CC0 1.0 Universal (public domain dedication)
- Material WorldOur own writing