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Material World
Application

Abrasive

Materials used to cut, grind, shape or polish by wearing another material away.

An abrasive works by being harder than what it is cutting, so the requirement is comparative rather than absolute. Hardness alone is not sufficient, though: an abrasive must also fracture in a useful way, presenting fresh sharp edges as it wears rather than going blunt.

That second requirement is why some very hard materials make poor abrasives and why abrasive grain shape and friability are specified as carefully as hardness.

Uses

Grinding wheels, sandpaper, cutting discs, lapping and polishing compounds, and sandblasting. Historically quartz sand and natural emery; now dominated by manufactured silicon carbide and aluminium oxide, with diamond where nothing else will do.

Medium confidence Weak evidence

How we know: checked recently · only one source, so there is nothing to cross-check it against · stated directly by the source.

How this connects

Where a connection has been confirmed by an outside reference, that reference is named beside it.

uses

  • Diamond mineral
  • Silicon carbide compound
  • Aluminium oxide compound
  • Corundum mineral
  • Quartz mineral
  • Cerium element
  • Tungsten element · as tungsten carbide
  • Technical ceramic material · alumina and silicon carbide are the dominant manufactured abrasives
  • Osmium element · osmium-iridium tips resist wear where a point must not blunt
  • Tungsten carbide compound · and as a cutting material, which is the larger use — carbide holds an edge at temperatures that would anneal any steel
  • Tool steel alloy · as the tool rather than the abrasive — cutting, punching and forming everything else
  • High-speed steel alloy · drills, mills and saw blades, tough enough to survive the interruption and vibration that shatters carbide
  • Hand axe object · not as an abrasive but as the edge: the flaked edge is what the stone was selected for
  • Silicon nitride compound · as cutting tool inserts for cast iron and superalloys, where its thermal shock tolerance matters more than its hardness
  • Zirconia compound · as ceramic knives and cutting tools, where transformation toughening stops the chipping that limits other ceramics
  • Agate mineral variety · as mortars, pestles and knife-edge bearings, on hardness and the absence of cleavage rather than as an abrasive itself
  • Jasper mineral variety · knapped as tool stone in the Neolithic, for the same conchoidal fracture that flint and chert were selected for

Sources

  • Material World
    Our own writing

Questions this page answers

Where it comes from, and what it becomes

Follow Abrasive back to what it starts as, and forward into what it becomes. Each step is a documented one — a real route material takes, not a chain of inference.

Upstream — what it comes from

  • Abrasive → uses → Aluminium oxide → is sourced from (dissolved out with hot caustic soda in the Bayer process) → Bauxite → is sourced from (the residue of prolonged tropical weathering, which strips the silica and alkalis out of an aluminosilicate rock and leaves the aluminium behind — basalt is one common parent among several) → Basalt → is sourced from (partial melting of mantle peridotite is what basalt magma is — the residue left behind stays peridotite, depleted of what went into the melt) → Peridotite → is composed of (the mineral that defines the rock and gives it its name — a peridotite is olivine-dominant by definition) → Olivine
  • Abrasive → uses → Silicon carbide → is produced by (the product the process was built for, crystallised out of sand and coke at around 2,500 °C) → Acheson process → takes as input (sand and coke, heated to 2,500 °C, which is how silicon carbide has been made since 1893) → Sand → is sourced from (the ultimate source of most of it — granite weathers, the feldspar becomes clay and washes out, and the quartz survives as grains) → Granite → is composed of (by volume, alongside feldspar and lesser mica) → Quartz
  • Abrasive → uses → Corundum → is produced by (as synthetic sapphire, for watch glasses, LED substrates and transparent armour — grown rather than mined, and identical to the mineral) → Czochralski process → takes as input (charged to the crucible already refined; the process changes its arrangement and its purity, not its identity) → Silicon → is produced by (carbothermic reduction of silica with coke in a submerged arc furnace, which is smelting in the strict sense even though no ore is involved) → Smelting → takes as input (roasted to drive off sulfur, then reduced to copper) → Chalcopyrite
  • Abrasive → uses (as tungsten carbide) → Tungsten → is produced by (reduced from the oxide, at a temperature few other metals demand) → Smelting → takes as input (as the element removed, not added) → Oxygen → is produced by (the largest output by tonnage, and the reason air separation units sit beside steelworks) → Air separation → takes as input (the feedstock, and an unusual one in being free, unlimited and available anywhere — the cost is entirely the energy to liquefy it) → Air
  • Abrasive → uses (alumina and silicon carbide are the dominant manufactured abrasives) → Technical ceramic → is composed of (alumina is the most-used engineering ceramic) → Aluminium oxide → is sourced from (dissolved out with hot caustic soda in the Bayer process) → Bauxite → is sourced from (the residue of prolonged tropical weathering, which strips the silica and alkalis out of an aluminosilicate rock and leaves the aluminium behind — basalt is one common parent among several) → Basalt → is composed of (an early-crystallising constituent of basaltic magma) → Olivine
  • Abrasive → uses (osmium-iridium tips resist wear where a point must not blunt) → Osmium → is sourced from (and of nickel refining, where the platinum-group metals collect) → Nickel → is produced by (reduced from roasted pentlandite concentrate, with the platinum-group metals following into the refinery) → Smelting → takes as input (as the element removed, not added) → Oxygen → is produced by (the largest output by tonnage, and the reason air separation units sit beside steelworks) → Air separation

These are the most distinct paths back. Abrasive can be traced through others besides.